A TMR Sensor Solution Providing Ultra-High-Precision Monitoring of an EV Battery

A Challenge of Battery Monitoring that Is Crucial to Avoid “Running out of Electricity”

Naturally, EVs can no longer run when the battery is exhausted. Running out of electricity is most critical if it occurs on a highway, which can cause a serious accident that endangers the lives of many people as well as major traffic jams. To avoid this, automakers and transportation infrastructure companies offer services, including showing precise battery consumption estimates to drivers and providing information about service and parking areas where they can charge the battery. These efforts will further increase as EVs spread and the electricity supply infrastructure develops in the future.

What is important in estimating battery consumption is high-precision battery monitoring. Without a highly precise measurement of remaining battery capacity, reliable information on the remaining distance that can be travelled will be hard to determine. Moreover, enhancing the precision of battery monitoring not only enables the ability to check the charge and discharge condition of the battery, which is related to the remaining battery capacity, but also prevents conditions that deteriorate the battery cell, thereby contributing to increased battery life.

Battery monitoring

A Battery Monitoring Solution Detects a Large Current of up to 1200 A with an Error of Less than 1%

Among various types of current sensors used for battery monitoring^*1, a typical measuring method is a type called a closed loop. Closed-loop current sensors have a large core comprised of a coil to generate magnetic flux for sensing. This has posed challenges so far, such as compromised flexibility in battery monitoring design and an inability to reduce vehicle weight.

These challenges have been solved by a new closed-loop tunnel magnetoresistance (TMR)^*2 current sensor developed by TDK, wherein a coreless sensor is used. The TMR current sensor, into which the magnetism detecting section (consisting of a TMR element, coil, and resistor) and the application specific integrated circuit (ASIC)^*3 are integrated as one package, is able to measure a large current of up to 1200 A with high-precision, with an error as small as less than 1% (full scale) in a non-contact manner. In addition, its small size and low power consumption can contribute to realizing unprecedentedly high-precision battery monitoring.

Conventional closed-loop sensor vs. TMR current sensor

This new TMR current sensor was developed by exploiting the comprehensive strength of the TDK group, primarily by combining TMR element technology and the magnetic sensor design technique of TDK-Micronas. The TMR current sensor (product name: CUR 423x) will support high-precision battery monitoring and contribute further to the spread of EVs.

Property comparison of magnetic sensor elements

TMR current sensor CUR 423x

The CUR 423x is a contactless magnetic-field sensor for high DC and AC current measurements in automotive and industrial applications. It is the first Micronas brand product developed by leveraging the TDK TMR technology. For detailed information, please visit Product Center.